BC
Brandon Coffey

XR Technical Operations Training

Augmented Reality Training & Human Factors Research for Aviation Maintenance

Key art for XR Technical Operations Training
Role & Leadership

Lead Developer & XR Researcher

Client: Federal Aviation Administration

Year: 2025

Target Platforms
Vuzix M4000Magic Leap 2Microsoft HoloLens 2RealWear Navigator Z1Meta Quest 3
Software & Tech Stack
UnityC#MRTK3OpenXRAndroid StudioJavaAutodesk Maya
Project Links
Project Highlight

$5,000,000 FAA CAMI Grant & 2026 UTD ROAR Research Award

Lead developer and researcher on a 5-year, $5M research grant awarded by the Federal Aviation Administration Civil Aerospace Medical Institute (CAMI). Honored with the 2026 UT Dallas Recognition of Outstanding Achievements in Research (ROAR) award.

The FAA Technical Operations Extended Reality (XR) Maintenance Suite is a safety-critical training and ergonomics research system developed at the VAST Lab in close partnership with the Federal Aviation Administration (FAA). The platform simulates high-voltage airway facilities equipment—including Uninterruptible Power Supplies (UPS), air traffic communication towers, and navigational aid maintenance procedures—using spatial mixed reality headsets.

Human Factors & Wear Time Research

Beyond technical procedural guidance, the project investigates cognitive load, physical neck/eye strain, and spatial interaction degradation across sustained XR usage in field maintenance environments:

  • Ergonomic Fatigue: Measuring cervical spine tilt angles and center-of-mass head torque during multi-hour overhead equipment inspections.
  • Cognitive Aptitude Tailoring: Adapting UI guidance density based on real-time task completion heuristics and eye-gaze tracking metrics.

Procedural Modules & Hardware Simulation

The suite trains field technicians across several high-risk operational modules:

  1. Uninterruptible Power Supply (UPS) Maintenance: Step-by-step breaker lock-out/tag-out (LOTO) protocols and internal capacitor discharge sequencing.
  2. Digital Multimeter Calibration: Realistic probe interactions, voltage testing, and live multimeter circuit measurements.
  3. Air Traffic Control Tower Infrastructure: High-altitude navigation beacon maintenance and forklift safety maneuvers.
Spatial UI menu for selecting FAA technical operation modules
High-fidelity interactive digital multimeter inspection
Live circuit board voltage testing with dual spatial probes
UPS battery terminal wiring inspection in HoloLens 2 passthrough
Tower radar equipment calibration
Antenna array alignment and signal telemetry
Instrument landing system diagnostic tests
Component tag-out and breaker safety interlock verification
Warehouse logistics and spatial forklift maneuvering module
Forklift pre-operational inspection and maintenance cockpit